News from the Woodworking Machinery Industry Association               June 2007

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WMIA Member News

Click on the links below to read the latest from WMIA members.

Stiles Machinery l Martin Woodworking Machines Corp.           Biesse America l Kaeser Compressors l RT Machine Co.


Humidification Systems to Provide Relief at AWFS® Vegas

Stiles Machinery Inc. is proud to announce that Merlin air humidification systems will provide relief from the heat for AWFS®Vegas attendees.

Merlin air humidification systems will be on display at AWFS®Vegas not in the convention hall as expected

but outside by the bus stops for relief from the July heat. Providing humidification by high pressure vaporization, Merlin systems extract warm air to achieve the best possible humidity balance and quickly reduce temperatures. The process begins by softening filtered drinking water, and then a high-pressure pump compresses the water to 1,000 PSI as it passes through a hose grid to the vaporization units. Arranged in a ring on the top of the ventilation unit, patented nozzles vaporize the water and spray the surrounding air. Millions of microscopic water particles form and evaporate into the ambient air.

In addition to providing relief for AWFS®Vegas attendees, Merlin’s humidification systems also meet the demands of the industry inside their production facilities. Controlling the humidity enables woodworkers to deliver consistent results for increased profitability, higher raw material yield, and consistent finish application. Humidification also provides a healthier working environment by reducing airborne dust and pollutants, which reduces labor loss due to illness. Uniquely designed according to atmosphere and room volume, Merlin humidification systems are ideal for any and all woodworking companies.

Merlin Technology is distributed in the U.S. by Stiles Enhancement Technologies and is part of the Winning Production Solutions offered by Stiles on display in booth 16036 at AWFS®Vegas.

For additional information, contact Steve Waltman, V.P., Stiles Machinery Inc. at 616.698.7500.

Upcoming Stiles Education Courses

Stiles Machinery Inc. is proud to offer the only internationally accredited education program in the industry, certified by the International Association of Continuing Education and Traning (IACET). Combining classroom study with hands-on application, the following courses will be offered during August:

MC080: WoodWOP Programming for Vacuum Pod Weekes
August 6-8, 2007 in Grand Rapids, Mich.

Students will learn proper programming techniques of WoodWOP 5.0 software relative to Weeke vacuum pod CNC machining centers. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs.

MC081: Operation & Programming for Vacuum Pod Weekes
August 9-10, 2007 in Grand Rapids, Mich.

Students will learn proper operating techniques of a vacuum pod Weeke CNC machining center, utilizing WoodWOP 5.0 software. Course instruction includes how to operate and program the machine efficiently, programming of C-axis aggregates and basic machine maintenance.

PS504:Panel Saw Maintenance
August 7-10, 2007 in Grand Rapids, Mich.

Through hands-on instruction, students will learn preventative and major maintenance procedures and techniques for single-line and angular panel saws. Troubleshooting electrical schematics, mechanical and pneumatic components and systems are covered.

TD380: Homag Edgebander & PC22 Troubleshooting
August 8-9, 2007 in Grand Rapids, Mich.

This course includes step-by-step, in-depth instruction on Homag Edgebanders using the PC22 controller. Emphasis is placed upon the Beckhoff modules, interpreting the PLC program list, troubleshooting with diagnostics and reading electrical prints.

MC090: WoodWOP Programming for Nested-Based Weekes
August 13-15 & August 20-22, 2007 in Grand Rapids, Mich.

Students will learn proper programming techniques of WoodWOP 5.0 software relative to Weeke nested-based CNC machining centers. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs.

MC091: Operation & Programming for Nested-Based Weekes
August 16-17 & August 23-24, 2007 in Grand Rapids, Mich.

Students will learn proper operating techniques of a Weeke nested-based CNC machining center utilizing WoodWOP 5.0. Course instruction includes how to operate and program the machine efficiently, programming of nested sheet materials and basic machine maintenance.

PS801: Advanced Control Systems for European Panel Saws
August 13-15, 2007 in Gastonia, NC

This course covers extensive controller and inverter troubleshooting and diagnostics for single-line and angular panel saws. Emphasis is placed on procedures and techniques for diagnosing complex problems.

EB504: Maintenance for Medium to Large Size Edgebanders
August 20-22, 2007 in Grand Rapids, Mich.

this hands-on course covers advanced preventative maintenance and machine setup. Extensive coverage on machine lubrication, reading and troubleshooting with European electrical schematics and mechanical/pneumatic systems are included. Course work includes adjusting gluing stations as well as working with manuals, drawings, spare parts inventory and cost-effective maintenance programs.

MC051: WoodWOP for CNC Machining Centers - Homag BOF
August 20-22, 2007 in Grand Rapids, Mich.

Students will learn proper programming techniques of WoodWOP 5.0 software for their BOF machining center. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs.

CR055: Introductory Operation for BOF Routers
August 23-24, 2007 in Grand Rapids, Mich.

Students will learn safety, fixturing, tooling, operation and preventative maintenance of the Homag BOF machining center. Discussions will include increasing machine uptime and increasing the mechanical life of the machine and tooling.

EB100: Efficient Operation for Med to Lg Size Edgebanders
August 27-29, 2007 in Ontario, Calif.

Students will learn how to maximize the capabilities of medium to large size edgebanders. Classroom and hands-on exercises will teach students about rapid changeovers, proper maintenance procedures, edgebanding materials and adhesives, troubleshooting and safety.

Click here for the entire course schedule.

Click here to register online.

For more information, call Diana Turner at 616.698.7500 ext. 1625.

Martin Introduces New Table Moulder

MARTIN introduced its new premium spindle moulder T27 at this year's LIGNA trade show. The new model of the Ottobeuren-based engineering company replaces the predecessors T20 and T26 and will be available as moulder T27 Fix and tilting moulder T27 FleX. The T27 FleX follows the trend that the T26 started in 1999: its spindle can be tilted by up to 46° in both directions.

Focus on Intuitive and Comfortable Handling

The most conspicuous innovation of the T27 is the modern, intuitive touchscreen control that is located at eye level. The main objective of the control development was to provide the user with an intuitive control that would provide much more efficiency by reducing set-up times by up to 80%. Further savings are possible by skipping the test workpiece, which was usually indispensable in the past. These goals have been achieved by means of modern control hardware and smart software. One feature that stands out at the first glance is a tidy-looking color monitor. The basic machines of both editions, T27 Fix and T27 FleX, are shipped with a touch-sensitive 5.7" monitor. Optionally, an even clearer and more powerful control is available with a 10.4" touchscreen monitor such as those used on MARTIN saws since 2006. Though the software and control elements on the monitor are perfectly tuned to the new spindle moulders, the hardware running in the background is largely identical.

High Efficiency through Short Set-up Times

The self-explanatory and easy-to-use control reduces set-up times, thereby increasing the efficiency of the spindle moulder. Every time the machine needs to be set up anew, the user is faced with the challenge of moving an existing tool on the machine as quickly as possible to the position that enables safe, efficient use. For this reason, even the basic T27 machine allows for input and management of up to 500 tools in a tool database. Moreover, the basic machine provides for electronic positioning of the moulding height and electronic display of the moulding stop position. Additionally, the T27 FleX enables electronic positioning of the moulding angle. When the user activates the inserted tool, the control displays the current moulding measurements in relation to the table and the stop. Subsequently, the adaptation to the measurements required in the drawing is as easy as can be.

1000 Tools at Your Command

While machines with 5.7" control facilitate the management of up to 500 tools, the larger 10.4" touchscreen supports up to 1000 tools. In addition to the comfortable search function, the larger unit enables the user to define groups and favourites within the tool database for even faster selection of the needed tool.

Once the optimum tool position has been determined for a certain operation, these settings can be saved. Depending on the machine configuration, up to 6 axes can be displayed and controlled electronically, and all these axis positions can be saved. Of course, the respective tools are also integrated in the program.

The 5.7" touchscreen provides the user with 100 programs; the 10.4" control provides for up to 1000 memory positions. In addition to the alphanumeric search function, which is available on all controls, the large screen supports the definition of groups and favorites.

Moulding Stop for Maximum Precision

In contrast to the innovations in the control, which are quite obvious, the advantages of the newly developed moulding stop are rather concealed. However, the benefit that this new design provides to users is no less important. Its elaborate bilateral guide enables an unprecedented level of repetition accuracy: ± 0.025 mm. Extensive referencing is not necessary even after the stop is removed from the machine table, e.g. for curved moulding operations. A strong mechanical fit makes sure of this. By means of this high repetition accuracy, which also applies to the moulding height and moulding angle (± 0.005°), operations like cutting of counter profiles can be performed easily and with maximum accuracy. In the basic edition, the stop is adjusted by means of a hand wheel on the basis of the integrated, computed display in the control. The infeed jaw is also adjusted with the hand wheel using a scale with nonius.

Control for 6 Axes

While the "controlling effect" of the control is limited to the moulding height on the basic machines or the moulding height and spindle tilt on the T27 FleX, up to 6 axes can be motorised and controlled by means of additional equipment. Each of the additional axes moulding depth (stop), cut (infeed jaw), table opening (electric table rings), and feed support (height) can be added selectively. Thanks to this freedom of choice, every machine can be adapted to the specific needs of the customers. Coordinated by the control, all axes operate within a networked array. Thus, even very complex moulding patterns can be speedily be set and processed perfectly even without a test run. Of course, the referencing of the two axes moulding height and, if available, moulding angle is fully automated. The same applies to the patented electric table rings, which enable variable adaptation of the gap between the machine table and the tool.

DornFix or HSK?

The new HSK tool interface is ideal for users who consider their spindle moulder as an effective supplement to their CNC processing centre. If the basic machine is equipped with MARTIN's proven DornFix quick-change system, the toolless clamping system HSK can be selected optionally. The advantage of the MARTIN solution is the customer's freedom of choice. Apart from HSK 85 "PowerLock", HSK 63F or HSK 63E are also available. The machine can even be refitted later on at reasonable costs. Thanks to this technology, the user can directly use suitable CNC router tools on the spindle moulder, thereby relieving this expensive machine from capacity-consuming traversing moulding jobs.

Versatile for Workshops and Industry

The T27 was especially designed for enterprises that focus on individual, flexible, and versatile manufacturing, e.g. a 3 to 5-man shop that uses the machine for all moulding operations or a large furniture manufacturer that uses the spindle moulder as an efficient and flexible supplement to the processing centre.

Biesse America Acquires AGM Glass Machinery

Biesse America has acquired certain assets of AGM Glass Machinery Inc. Founded in 1982, AGM was the recognized leader in the US and Canada for Stone and Glass fabrication equipment, specifically the INTERMAC line of CNC machines.

Biesse America is a wholly owned Subsidiary by BIESSE, which is one of the largest world industrial groups producing CNC machines for the Stone, Glass, and Wood industries, employing over 2200 employees, totaling 168 employees in North America alone, with consolidated sales revenues of over 396.6 million Euro (equivalent to 515.5 million Dollars)

This acquisition is pursuant to the Biesse mission to provide direct and superior customer support through controlled Subsidiaries. The Parts and Service support will be based on the proven structure currently offered by BIESSE AMERICA, that will implement its “best practices” to insure that all current and future Customers will experience a new level of support and satisfaction, equal to those offered to their Wood Division Customers, including 90% same day parts shipments, 45 minute average response time for phone or teleservice support 24/7.

Our Service, Parts and Tooling departments are reachable from US and Canada calling 1 877 5BIESSE (243-773).

New AirCenter Offers Compact Footprint and Low Noise Levels

Kaeser Compressors is pleased to introduce the new SK AirCenter series! Featuring our energy-saving rotary screw compressors and reliable refrigerated dryers, the SK AirCenter is available in 15-20 hp models producing 40-78 scfm at pressures to 217 psig.

All AirCenter models are tank-mounted, and their space-saving design offers an extremely small footprint. Plus, Kaeser’s split cooling air flow design and insulated enclosure offer amazingly quite operation 

with noise levels as low as 65 dB(A) – that’s almost 10 dB(A) less than the competition!

Kaeser offers the AirCenter package in a wide range of sizes and configurations with stand-alone or integral refrigerated dryers and optional filtration packages. For more information on the compact, quiet Kaeser AirCenters, please call 800-777-7873 or visit us at www.kaeser.com/packages.

RT Machine Co. Acquires Conrad's

RT Machine Company acquired Conrad’s Machine Company, a regional woodworking machinery dealership located in Central Pennsylvania. The acquisition provides RT Machine Company with accelerated growth opportunities in the regional new and used woodworking machinery markets.

Chad Pinches, owner of Conrad’s Machine Co., will join the RT Machine Company sales team and continue to provide outstanding service to his many loyal customers. The addition of  Pinches will allow more resources to be focused on the national and international used woodworking machinery markets. RT Machine Company will continue to aggressively pursue partnering agreements and collaborations to drive growth and provide product choice for our customers that best serves their needs.

RT Machine Company is a stocking distributor of new and used industrial woodworking machinery. RT Machine Company’s 80,000 sq. ft. facility with complete shop and warehouse is located in Hughesville, Pennsylvania. For more information, please visit www.rtmachine.com.

Useful Links from this Article

Biesse America

Kaeser Compressors

Martin Woodworking Machines Corp.

RT Machine Company

Stiles Machinery, Inc.

 


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